Deep hole drilling machine

ZK2103YG / ZK2104YG Deep Hole Drilling Machine

The ZK21××YG series gundrills coaxial, eccentric and indexed holes in shaft work. Holes of 4 mm to 40 mm at depth ratios up to 150:1, on workpieces to 4 m long, held in a hydraulic chuck with a hydraulic self-centring steady rest.

ZK2103YG / ZK2104YG deep hole drilling machine

Features

  • Gundrilling, with the chips carried out along the flute. One pass reaches the accuracy and surface finish that drilling, reaming and boring would otherwise be needed for.
  • The workpiece is held by a headstock with a hydraulic chuck, a hydraulic steady rest and an adjustable auxiliary support. The headstock traverses; the steady rest and auxiliary support are mounted together and traverse as one, each set by a digital scale and read on a dial indicator.
  • When the workpiece length changes, the headstock is repositioned along the bed by a motor driving a trapezoidal screw, with rapid and slow travel in both directions from the push-button station at the head.
  • A servo spindle motor drives the headstock spindle, which indexes to any angle and locks when eccentric holes are being drilled.
  • Headstock and drill rod head both run on double rectangular sliding guideways, which is what lets the machine carry heavy workpieces and take heavy cuts.
  • Bed and housings are cast in high-grade iron.
  • Tool feed is servo motor and ballscrew, tool rotation is on the spindle motor, and both are infinitely variable.
  • A dedicated coolant system supplies high-pressure, high-flow filtered cutting oil, with chip conveyor, drum filter and oil temperature control.
  • Full enclosure keeps the cutting oil off the floor and still leaves tool changing accessible.
  • Pressure, coolant level and temperature, tool and travel protections are built into the control.

Specification

Published catalogue figures. Options and non-standard travels are quoted separately.

ZK21××YG series — principal specifications
ItemUnitZK2103YGZK2104YG
Working range
Drilling diametermmΦ4-Φ35Φ4-Φ40
Max. drilling depthmm20001600
Workpiece diametermm50-27060-400
Max. workpiece lengthmm27004000
Drilling eccentricitymm150
Max. depth-to-diameter ratio150:1
Z axis
Rapid traversem/min3
Feed ratemm/min0-1000
Motor torqueN·m15
Drill rod head
Speed ranger/min500-6000
Main motor powerkW7.59.5
Headstock
Max. speedr/min150
Main motor powerkW3.75.5
Cross travelmm150
Hydraulic chuck sizemm315400
Hydraulic steady rest
Clamping diametermm50-27060-400
Centring accuracymm0.05
Cross travelmm150
Coolant system
Pressure rangeMPa1-10
Flow rangeL/min6-140
Filtrationμm40
Installed
Total power, approx.kW3842
Machine weight, approx.t1116
Floor area, approx.m9.5×3.511×3.5

Equipment

  • KND or GSK 980T control with handwheel pendant
  • Drill rod support and chip conveyor
  • Dedicated high-pressure coolant system with drum filter and oil temperature controller
  • Centralised lubrication station
  • Hydraulic system, hydraulic chuck and hydraulic self-centring steady rest
  • Spindle indexing
  • Full machine guarding, work lamp, warning light, levelling pads and setting tools
  • Gun drills, auxiliary tooling and cutting oil
  • Drill grinder, grinding fixture and oil spinner
  • Magnetic chip conveyor
  • Electrical cabinet air conditioner
  • SIEMENS or FANUC control in place of the standard system

Applicable Work

  • Coal mining machinery
  • Hydraulic cylinders
  • Piston rods
  • Shaft parts
  • Eccentric and indexed holes

Request A Quote

Get A Tailored Quote For The ZK2103YG / ZK2104YG

Send The Largest Part Dimensions, The Material And The Tightest Tolerance. Our Engineers Confirm Whether The ZK2103YG / ZK2104YG Fits And Reply With A Detailed Quotation.

Ask About The ZK2103YG / ZK2104YG

Model FAQs

Questions Engineers Ask About The ZK2103YG / ZK2104YG

Which parts suit the ZK2103YG / ZK2104YG best?

The catalogued work list for the ZK2103YG / ZK2104YG covers coal mining machinery, hydraulic cylinders, piston rods, shaft parts, eccentric and indexed holes. If your part sits outside that list it is not necessarily wrong for the machine — send the drawing, the material and the tolerance and we will place it honestly, on this machine or another.

What does the ZK2103YG / ZK2104YG’s Φ4-Φ35 / Φ4-Φ40 mm capacity actually mean?

Capacity figures are quoted in steel — Φ4-Φ35 / Φ4-Φ40 mm on the ZK2103YG / ZK2104YG. Keep a working margin over your biggest regular hole rather than running the spindle at its limit all day: a machine bought at the limit wears its accuracy off first. In cast iron the same spindle works easier; in stainless, harder.

Why does the ZK2103YG / ZK2104YG’s speed range matter more than its top speed?

The ZK2103YG / ZK2104YG runs 500-6000 r/min. Big holes in tough material live at the bottom of the range where torque works; small holes want the top. A machine that covers both ends handles the whole job list instead of half of it.

What separates the ZK2103YG / ZK2104YG from the ZK5140B in this group?

Both sit in the deep hole drilling machine group, so the decision is capacity and duty, not kind: put your largest part dimensions, material and yearly quantity against each specification table and one of the two will run out of a figure first. Send the drawing and we will name which of the two fits — including the case where the smaller machine does the job.

How soon can the ZK2103YG / ZK2104YG ship, and what covers it afterwards?

Standard configurations generally ship within 30 to 60 days of a confirmed order, with the date written into the contract. The ZK2103YG / ZK2104YG then carries a 12-month warranty on main components, handled by the plant that built it, with lifetime technical support and spare parts identified by part number at handover.

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